1 of 109Bernina User Interface ManualRev 072814
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100 of 1094. With the frame aligned, press the frame toward the driver until the three (3) spring loaded locking clamps snap into place. It may be he
101 of 1093. Rotate the hooped cap 90° so the bill can pass under the needle case. The hoop can now be removed from the machine. Digitizing for CapsS
102 of 1091. Measure from the bill to where the cap really starts to curve over the head of the potential wearer. This will require a little bit of j
103 of 109In embroidery, it is often a good idea to avoid sewing toward an anchor point. If the material is anchored to the backing or another element
104 of 109Sew Settings for CapsThe settings in the software will need to be adjusted for better quality on a cap. Be sure to address the following.Des
105 of 109If the needle is not at the presser foot adjustment point, the presser foot will not appear to move. Even if the needle is at the adjustment
106 of 109is similar to measuring the design height that the cap can accommodate. Once measured, divide the measurement in half. Measure up from the b
107 of 109Trace the DesignTracing the design using the hoop and trace keys simultaneously on the keypad of the machine will also give you a good idea
108 of 109MaintenanceMaintenance will need to be performed on your machine to keep it running at an optimal level. Machine maintenance procedures can
109 of 1094. Apply a thin lm of hp grease to the grooves of the slider bearing. 5. Move the driver all the way to the opposite side and repeat the
11 of 109Upper ThreadingThe proper thread path from the cone of thread to the eye of the needle is critical in the operation of the machine. Ensuring
12 of 109Thread Cones or Thread SpoolsSmaller spools of thread often perform better when seated on a coaster. These coaster help prevent the thread fr
13 of 109Quick Thread ChangeChanging a cone of thread does not require rethreading the entire thread path. If thread is already in the system, the fas
14 of 1096. Tie the end of the old thread to the end of new thread using a square knot. 7. Lift the pinch roller and carefully pull the thread from
15 of 109Upper Thread PathIf the thread comes out of the system, you may need to thread the machine without a starter thread.1. To start a new cone o
16 of 1093. Using the black tab just in front, lift the pinch roller. 4. Pull the thread from the hole and place it under the pinch roller. Bring th
17 of 1097. Pull the thread up and through the eye of the take-up lever from right to left. 8. Route the thread straight down through the back left
18 of 10911. Be sure to align the thread with the small v-notch in the thread feed cover. 12. Press the black tab to lower the pinch roller.13. If
19 of 109Quick Needle ThreaderThe needle thread is used to more easily pass the thread through the eye of the needle. To use the needle thread, follow
2 of 109ContentsMachine Connections 5Do Not Share Networks 5Connecting the Power Cables 5Connecting the Network Cable (Single Machine) 6Connecting
20 of 109Bobbin Threading and TensioningThe proper bobbin tension and installation also play an integral role in the quality and efciency of an embro
21 of 109Inserting a New Bobbin in the Bobbin Case & Checking the Tension1. Hold the bobbin case with the front facing down and the open end faci
22 of 109Inserting the Bobbin CaseCAUTION: Never attempt to remove or insert the bobbin while the machine is in operation.1. Insert the bobbin and ca
23 of 109Initial MaintenanceThe rst time the machine is powered on, it is highly recommended that an initial maintenance be performed. To step throug
24 of 109User InterfaceIn the following sections, you will become more familiar with the operat-ing software for your machine. The next sections will
25 of 109Machine StatusBoth the status bar and the machine button can indicate machine status. The various status colors and their meanings are listed
26 of 109Selecting MachinesIf multiple machines are connected and communicating with the software, you will need to select the machine that you want t
27 of 109Loading A DesignTo load a design, press the Load Design button. Note that this button will only be available if the selected machine is in a
28 of 109Conrm SelectionPress the Conrm button to conrm your selection, exit the load design screen, and load the le to the machine.Double-tapping
29 of 109SearchThe Search Bar allows you to search for a le name within the current fold-er. Typing in this bar will automatically begin to lter the
3 of 109Rotating A Design 31Move to Color 31Move to Stitch 31Color Sequence 32Setting Up the Thread Tree 33Setting the Color Sequence 35Adding M
30 of 109Resetting a DesignAfter a design has started sewing, the Load Design button will be replaced with a Reset Design button.Press this button to
31 of 109Move & RotateTo move or rotate a design in the hoop or move to a specic stitch or color, press the move button. This button will be unav
32 of 109Rotating A DesignPressing the 90° button will rotate the design 90° clockwise.Pressing the 180° button will rotate the design 180°.To rotate
33 of 109Color SequenceFrom the Main Screen, the Color button will display the needle that the machine is currently on. Pressing the Color Sequence bu
34 of 109Setting Up the Thread TreeWhen the software is rst loaded, the thread tree will displayed in grey. To assign appropriate colors to the tree,
35 of 1092. Select the thread catalog that contains the desired thread color. Scroll by pressing the up or down arrow. You can skip to an area by pre
36 of 109Setting the Color SequenceWith the thread tree appropriately colorized, setting the color sequence will be easier and far more representative
37 of 109Conrm Color SequenceXXXXXXXXXXXXXXXPress the Conrm button to conrm the color sequence, exit the Color Sequence Screen, and return to the M
38 of 109Adding Machine Commands to the SequenceMachine commands can be added to the color sequence to make designs a bit easier to sew. For example,
39 of 109PauseA Pause command can be inserted between color blocks in a color sequence. This will cause the machine to stop and wait to be restarted,
4 of 109Loading a Hoop onto the Machine 59Adjusting the Presser Foot 60Keypad Operations 62One Touch Controls 62Key Combinations 63Needle Types a
40 of 109Adding Effects to a Color BlockEffects can be added to a color block to assist in the embroidering of three dimensional foam and micro chenil
41 of 109Looping EffectAdding the Looping effect to a color block will alter the sew settings to feed extra thread and cause the stitches to loop. Whe
42 of 109Hoop SelectionFrom the Main Screen, the Hoop button will display the hoop that is cur-rently selected. Pressing the Hoop button will allow yo
43 of 109Conrm HoopXXXXXXXXXXXXXXXPress the Conrm button to conrm the hoop, exit the hoop selection screen, and return to the Main Screen.Cancel Ho
44 of 109Choosing the Appropriate Hoop SizeThe ideal hoop for an embroidery design is one that just ts. The design should fall just within the hoop l
45 of 109Material ThicknessChoosing the relative thickness of the material being sewn will help im-prove sew quality.The thickness setting is shown ju
46 of 109Adjusting Material ThicknessAdjustments to the material thickness can be made by clicking or tapping on either the plus or minus button to ei
47 of 109Increase Material Thickness When...When not enough thread is being fed into the design, you need to increase the material thickness value. If
48 of 109Machine SpeedThe machine speed is displayed on the Main Screen. This reects the maxi-mum speed that the machine will run. The machine may a
49 of 109Machine Speed SuggestionsWhile the embroidery machines have extremely fast sew speeds, these speeds may need to be changed depending on the p
5 of 109Machine ConnectionsThis section will describe how to correctly connect the power and commu-nications cables to the machine and the computer.An
50 of 109SettingsPressing the Settings button on the Main screen will bring up the Settings screen. From here machine settings may be set or sub-menus
51 of 109Advanced SettingsAdvanced Settings ButtonPressing the Advanced Settings button in the settings window will switch to the Advanced Settings sc
52 of 109HoopingHooping the fabric or garment securely is important to the quality of the embroidery. This section will walk you through the adjustmen
53 of 1099. Reach inside the garment and tighten the outer hoop by turning the adjustment screw clockwise. Tighten the hoop to nger-tight. 10. Now,
54 of 1096. Gently align the inner hoop with the outer hoop, sandwiching the backing and a single layer of the garment. The mounting brackets should
55 of 1099. Once the material has been hooped, make sure that the garment is smooth, at, and taut. If the garment is loose, you may need to remove t
56 of 109Hooping TipsRound hoops give the most even tension of all the hoop shapes.Wooden hoops will have registration marks on them. These help maint
57 of 109Attaching or Moving the Hoop Support ArmsDepending on the hoop you plan on using, the hoop support arms on the machine will need to be in the
58 of 1095. Using the installed hoop as a guide, square up the support arms. 6. Tighten the thumb screws to nger tight.7. Using a 6mm hex wrench,
59 of 109Removing the Hoop Support Arms1. Use a 6mm hex wrench to loosen each of the two thumb screws attaching each arm to the x-carriage.2. Using
6 of 1093. Make sure the machine power switch is in the OFF position. Plug the power cable into the inlet. If you are using a line conditioner, as r
60 of 109Loading a Hoop onto the Machine1. Install a hoop by sliding the side brackets of the hoop underneath the spring clips on the support arms. M
61 of 109Adjusting the Presser FootThe machine has an adjustable presser foot that can be set from 0.5mm to 3.5mm above the needle plate. The presser
62 of 109Setting the Presser Foot for Different MaterialsThe presser foot will need to be adjusted whenever you drastically change the thickness of ma
63 of 109Keypad OperationsThe machine keypad controls not only the starting and stopping of the machine, but it also provides access to change hoop po
64 of 109Key CombinationsCenter Hoop + Hoop + Center: Centers the currently selected hoop on the machine.Move Hoop + Hoop + Up Arrow: Moves the hoop s
65 of 109Change Active Needle + Needle Case + Left Arrow: Changes the active needle by moving the needle case to the left. + Needle Case + Right Arrow
66 of 109Needle Types and ReplacementsEmbroidery quality can be greatly effected by your choice of needles. You will need to nd what works best with
67 of 1097. While holding the needle in place, re-tighten the needle clamp set screw to hold the needle in place.Common Reasons to Change the Needle•
68 of 109Size Benet Drawback60/8 Used for the thinnest threads and nest detail work.Thinner needle blade is more prone to needle deection and break
69 of 109Sewing CapsSewing caps will require a little more setup than sewing a at product. For sewing caps, you will need to do the following.1. Sel
7 of 109Connecting the Network Cables (Multiple Machines)For connecting multiple machines to the computer, an Ethernet switch device and cables are re
70 of 109Red Wide Angle Driver Installation1. Start with the correct hoop selected and displayed on screen.2. Center the hoop on the machine by eith
71 of 1096. Loosen the knobs of the lower shaft support until the top of screws are ush with the t-nut.7. Slide the shaft support mount into the lo
72 of 10911. Slide the red driver assembly onto the lower arm and support shaft. This may be easier if the grabber bar of the machine is closed. To c
73 of 10913. The Red Wide Angle Driver is now installed and ready to use.Remove the support wings if using the Conventional Cap Frame or micro clamps
74 of 1093. Remove the hook guard by loosening the screws on both sides of the lower arm using a 2mm hex wrench, and sliding the hook guard forward.
75 of 109Red Wide Angle Driver Cap Support WingsThe cap support wings of the wide angle driver will need to be removed to use the driver with the Conv
76 of 1094. Remove the cap support wing assembly. Slightly pivot the assembly from left to right and back again while removing it. This will help to
77 of 109Installation and Adjustment of the Cap Support Wing Assembly1. Remove the driver cylinder from the machine and lay it upside down on a at s
78 of 1095. Assemble the 4 nuts onto the threaded posts by hand. Allow them to stay slightly loose. This will enable the adjustment of the support wi
79 of 1098. Move the driver and carriage back until the cap support wing as-sembly fully covers the needle plate. 9. Place a business card between t
8 of 109Selecting The ConnectionBefore a connection can be established, the appropriate connection port must be selected in the software.1. Launch th
80 of 109 12. Tighten the two phillips head screws on the connecting bracket.13. Remove the business card and check that there is a gap between the
81 of 109Adjusting the Red Wide Angle DriverThis procedure may need to be performed if the Red Wide Angle Driver was purchased separately from your ma
82 of 1093. Place a business card of medium to heavy stock (or equivalent) be-tween the needle plate and the driver ring. A single business card shou
83 of 1093. Position the driver so that the bushing is aligned to the front of the support shaft and the driver ring is centered with the hole in the
84 of 1097. Tighten the second upper screw securing the bracket and then the second lower screw securing the bearing mounting bracket. Tightening the
85 of 109Hooping a Cap on the Conventional Cap FrameThe process for hooping a cap on the CCF is the same for almost any type of cap you are hooping.Pr
86 of 1093. Pull the sweatband to the outside of the cap. Near the back of the cap, the sweatband may be sewn into the cap. At this point, it may nee
87 of 1092. Unlatch the cap frame and swing the frame open and to the right. Do this by pulling the tab away from the frame. Then, press down on the
88 of 1094. Slide the prepared cap onto the cap frame with the visor pointing up and the frame going inside the cap. Make sure that the sweat-band is
89 of 109• Push down on the middle top of the cap frame strap to seat it around the sweat band. 10. While holding the cap frame strap down around th
9 of 109Powering Up the MachineThis section will describe how to correctly power up the machine.Initial Power Up Sequence1. Make sure that all of the
90 of 109Hooping a Cap on the Wide Angle Cap FrameThe process for hooping a cap on the WACF is the same for almost any type of cap or visor you are ho
91 of 1093. Pull the sweatband to the outside of the cap. Near the back of the cap, the sweatband may be sewn into the cap. At this point, it may nee
92 of 1093. Place an appropriate backing over the gauge and the teeth of the cap frame. Make sure that the backing is long enough to support the full
93 of 1094. Slide the prepared cap onto the cap frame with the visor pointing up and the frame going inside the cap. The bill should be pushed agains
94 of 1097. Pull the side of the sweatband toward the cap frame and down. Smooth any bunching of the cap sides or sweatband. You may eventually need
95 of 10910. Bring the strap down the other side of the cap. Make sure the teeth of the strap fall just above the stitching attaching the sweat band.
96 of 109• Then, push the strap down against the cap brim moving from the latch toward the wing nuts so that it is very snug to the cap. • Slide the
97 of 10914. If clips were used to secure the backing while hooping, remove them now. 15. If sewing on the sides of the cap, smooth the cap material
98 of 109• To do this, place the palms of your hands on the gauge and place your ngers on the frame. • Pull your ngers toward your palms until the
99 of 109Loading/Removing a Hoop with the Wide Angle DriverLoading a HoopTo load a hooped cap onto the installed wide angle driver, use the following
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